Sony rear-proj LCD TVs! Known Issues a Sony Cust Care story

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jaetee

Member (SA)
So, just thought I'd post about a situation I've been dealing with regarding my 4 year old Sony HDTV. We purchased it four years ago, just prior to the 2006 World Cup so we'd be able to better see the little guys on screen run around the green field... Anyone with a Sony rear projection LCD TV may find this post interesting.

When we bought the TV, the salesman emphasized the ease of bulb replacement and the quality and hyped that "this could be the last TV you ever buy." I figured that if we got 7-10 years out of it, we'd be doing well. That's about how long the old Sanyo 27" was our mainstay (and is now the bedroom TV). We went with rear projection TV because of the cost vs. flat panels at the time, as well as the fact that the LR furniture footprint made the thickness of the TV rather irrelevant anyway....

The model we got was that KDF-E42A10, MSRP was around $1800 in 2006, we got it for $1350 or so on a major sale from Circuit City. I gotta say, the TV did great for about 3 1/2 years. Then, the bulb blew. No big deal... replacement Phillips bulb was $120 and one of the selling points of the TV was that the bulb was easily user-replaceable.

What we didn't know was that Sony rear projection LCD TVs made from 2002~2007 seemingly all have inherent design problems relating to the internal part called the Optical Block. The Optical Block is the internal device that takes the separate RGB LCD channels and combines them for projection. The flaw specifically relates to the blue LCD panel and discolorations that can start to appear, especially after something like the bulb heating up and popping like ours did.
At first it was barely noticeable, but got progressively worse.

Here's a pic of the issue that is very visible (which I had to print and mail to Sony):

2enx24n.jpg


After it reached a point of major distractions... I began doing some research and found out that most Sony rear-LCD models actually had extended warranties issed for them due to this same issue, and there were also several class-action lawsuits against Sony for selling devices with known issues that could considerably shorten its life span.

Here is a chart with specific models & extended warranty & class action info here: http://sites.google.com/site/sonylcdrptvproblems/#TOC-Summary-of-Sony-optical-block-warra

So, after resarching everything and getting rightly pissed-off that I had a lemon on my hands (and didn't buy the Circuit City extended warranty) I was all set to join the class action suit and eventually, reluctantly go TV shopping.... or, put the trusty 27" CRT screen back into service in living room. The blue in the screen really is distracting... It didn't help matters that I seemingly had the only year/model group of TV that had not had an extended warranty issued. ARRRRGHHH!

Anyway, as a long-time Sony advocate and fan (thinking back to the first walkman, actually) I thought I'd give Sony a call and see what they might be willing to do for my "out of warranty" device that did not live up to the expectations at all. In my research, I saw that Sony's "official" life expectency for my TV was an estimated 7 years.

Having done my research, I was probably more ready for my call to Sony customer care than most. I had read about other user's calls in to Sony and how they pushed back over and over again until the words "class action lawsuit" were uttered, at which point Sony care reps can then start to read from another, more consumer favored call script or flowchart.. I had started my call with this line: "hello, my name is John Tucker and I've been a Sony customer since I bought my walkman back in 1979 and can't even think of a time when I did not own at least a dozen Sony products. My TV is having the known optical block problem and since I'm really not a fan class action lawsuits, I really want to give Sony a chance to keep my business and see what you may be able to do for me with this problem I have on my hands....."

Overall, the call with the Sony rep went MUCH better than I anticipated. Here are the two options they gave:

1) Have the TV repaired at my own cost, part alone is over $1000!!!! (no way!)
2) Sony would sell me a new TV at a reduced cost. This is the part of the conversation where I felt like I was about to get some lame 10 or 20% discount coupon offer or something like that.... Check out the deals they offered me:

As discussed, we provided you an offer to replace your television.

KDL52EX701 $860.00 + local sales tax (3yr warranty)
KDL55EX501 $650.00 + local sales tax (3yr warranty)
KDL46EX700 $325.00 + local sales tax (1yr warranty, 2010 model new)
KDL46V5100 $180.00 + local sales tax (1yr warranty, 2009 model refurb)

If you decide to accept the offer, please contact Sony within 1 week.



My reaction was a total :w00t: Not so much for the larger TVs that would cause me to go $650+ out of pocket and don't really fit the area where our TV is..., but the two 46" options are really, really fair deals. After some extensive research, Based on the Price for the KDL46EX700 (2010 model selling for around $1300~$1500) it's like I'm getting a $1000 credit for my 4 year old, smaller screen and much lesser featured Sony. I really can't complain about this at all.

So, for $325 plus tax, We're getting an LED LCD flat screen (only 2 3/4" thick) that has 4" more diagonal viewing area, does full 1080p (ours only does 720i & 720p), is WiFi capable to do streaming online movies without a PC hooked up to it, has a motion sensor with auto shut-off to save energy, and even with an ambient light sensor to adjust brighness according to how much light is in the room.... This same TV sells for $1500 at our local BJ's wholesale store right now.

Granted, I've got to come out of pocket for some money that I otherwise wouldn't have had to spent, but I did get almost 4 good years out of my originally purchased TV and am making a major upgrade for not much $$. I was expecting to be really P-O'd at Sony, and now I find myself totally psyched.

What do you guys think?

And I wonder how things would have went if I had called in to Sony support without doing the research first?
 

Fatdog

Well-Known Member
Staff member
Dude, those deals for the 46" TVs are great! I'd love to find a deal like that. :yes:

On the flip side...

I think the offers show just how much retail markup there is on recent Sony products. :thumbsdown:
 

jaetee

Member (SA)
Fatdog said:
On the flip side...

I think the offers show just how much retail markup there is on recent Sony products. :thumbsdown:

Yea, that was my first reaction, too.... I was thinking the $180 option would have been a sweet enough upgrade, but the added "nice to have" features of the more current $325 upgrade made that a no-brainer to me and my wife.

Today I mailed off all the required paperwork to push this through, sent via priority mail w/ delivery confirmation just to be on the safe side, especially since they gave me only got one week from when they made to offer for me to take advantage of this option... I had to pull the S/N sticker off the back of the TV and put it in a letter with the pic and reference number info. I should have my new TV in just over a week. I hope the rest of this story goes off without a hitch. They don't want the old TV back, said I should "recycle" it or or throw it out.... Seems like a waste, but the OEM part to repair it goes for anywhere between $400 (refurbed from third-party reseller) to $1500 (Partstore.com).
 

MasterBlaster84

Boomus Fidelis
Great outcome jaetee. :thumbsup:

My father is going through this with his SXRD that's 3 1/2 years old. Sony is only fixing his TV, the repairman is scheduled to come out in about 2 weeks with the new optical block. He tried to get the replacement TV options but they are requiring a tech to check it out first and the tech is coming with the new optical block meaning they are only going to fix it on the spot. The upside if you want to call it that is he now knows he'll likely have to buy a new TV sometime in the next 3 years.
 

jaetee

Member (SA)
MasterBlaster84 said:
Great outcome jaetee. :thumbsup:

My father is going through this with his SXRD that's 3 1/2 years old. Sony is only fixing his TV, the repairman is scheduled to come out in about 2 weeks with the new optical block. He tried to get the replacement TV options but they are requiring a tech to check it out first and the tech is coming with the new optical block meaning they are only going to fix it on the spot. The upside if you want to call it that is he now knows he'll likely have to buy a new TV sometime in the next 3 years.

Did his TV's bulb blow out before the optical block issue started to happen?

My in-laws have the 52" version of the same TV we are having this problem with... They, however, bought the extended warranty and have a tech come out once a year (for free) to check the bulb and clean a filter and have not had any problems. My father-in-law said that the tech makes a very specific point of cleaning that filter to properly allow air cooling around the bulb. And he was told that will greatly enhance the bulb's life. Since the optical block problem is typically associated with a post bulb blow-out, regualr cleaning of that filter could prevent the optical block issue from ever showing up for your dad again.

I bet Sony has this established as a preventative maintenance measure, and this is probably the only way to make these TV's last MUCH LONGER!

So, I would make sure to have your father ask the tech as many questions about this optical block failure as he can think of, and to specifically ask about servicing that filter on an ongoing basis! I honestly don't kow how difficult that filter is to find and clean or replace. But, I do think some routine maintenance will go a long way in saving him time, effort and money down the road.

Another thing to consider in addition to cleaning the filter regularly, is to change the bulb out before it blows. But, if the dirty filter is what contributes to that.... then changing the bulb without cleaning the filter is a bit of a wasted effort.

I wish him the best of luck with his new optical block. And, for the record, I would have been happy if they would have came out and replaced mine at no additional cost. I do like this TV and I only ever expect what I paid for....

But I'll take the upgrade.... :-D ;-)
 

MasterBlaster84

Boomus Fidelis
Jaetee, my father replaced the bulb before it blew out and about a month after replacing the bulb the greenish yellow blob started to appear. He runs the TV with a lower brightness so he doesn't stress the bulb, most people tend to blow out the picture by setting them to bright. As a result he got about 1,000 to 2,000 hours out of the bulb over the recommended replacement interval and the bulb was still working okay. When he pulled the bulb out he found the reflective material inside the bulb was peeling off, about half of the material had come loose. He also tends to keep the fan setting on high but I know he never cleaned any filter which is something I'll mention to him.

The amusing part is he didn't even notice the odd and uneven color on the screen, I pointed it out to him and told him about the known issue. Now he can see the blob clearly and it's annoying the hell out of him so he contacted Sony, good thing since the extended warranty ends at the end of June.

He's fine with the repair as long as it gives him several more years of service. His 55" SXRD has a fantastic high def picture when it's working right and he was completely happy with the picture before the blob.
 

Superduper

Moderator
Staff member
In an age where 90 day warrantys are the norm, or maybe even 1 year warrantys, I'd say getting anything at all for a 4 year old product is news to celebrate.
 

MasterBlaster84

Boomus Fidelis
Superduper said:
In an age where 90 day warrantys are the norm, or maybe even 1 year warrantys, I'd say getting anything at all for a 4 year old product is news to celebrate.

True but Sony didn't offer it willingly, they've had to be sued before they would do anything. In fact Sony is known for horrible customer service, the internet is full of complaints about Sony and their crappy customer service. My father has had issues with other Sony products and received no help from Sony in the past, in fact he intended to avoid Sony products all together but he fell for the Sony SXRD and the great reviews so he bought it. Even though Sony is fixing this it's another nail in their product coffin as far as my father is concerned.
 

jaetee

Member (SA)
MasterBlaster84 said:
He runs the TV with a lower brightness so he doesn't stress the bulb, most people tend to blow out the picture by setting them to bright. As a result he got about 1,000 to 2,000 hours out of the bulb over the recommended replacement interval and the bulb was still working okay. When he pulled the bulb out he found the reflective material inside the bulb was peeling off, about half of the material had come loose. He also tends to keep the fan setting on high but I know he never cleaned any filter which is something I'll mention to him.

The amusing part is he didn't even notice the odd and uneven color on the screen, I pointed it out to him and told him about the known issue. Now he can see the blob clearly and it's annoying the hell out of him so he contacted Sony, good thing since the extended warranty ends at the end of June.

He's fine with the repair as long as it gives him several more years of service. His 55" SXRD has a fantastic high def picture when it's working right and he was completely happy with the picture before the blob.

Yea, I had my brightness on low, too... using the same rationale. The picture on my TV was awesome up until this issue.

I think that the extended warranty Sony put in place is likely why Sony didn't offer you dad the discounted upgrade... And if it happend on his unit without the bulb blowing first, then probem with that series must have justified Sony to make more optical block units and extend the warranty.

A good friend of mine has the same exact 42" that I have, but he got it 3 or 4 months before I did and his still works great, just like my in-laws' 52" from the same TV product group... The x-factor on mine is that the bulb blew out and the damage came afterwards. Seems like Sony is rolling the dice and not extending the warranty on these. Now that I think about it, the lady on the phone did specifically ask if there was any "event" that may have triggered the problem. I told her about the bulb, and how I purchased a replacement and followed the instructions in the manual to replace it. That was actually the last thing she asked me before offering the discounted TV choices...
 

Ghettoboom767

Member (SA)
I watch TV on my 1981' RCA XL100!!! I have no problems at all!! :lol: :lol: :yes: :-) :cool:
That's in my living room.
I do have a 2001' Sony 36" Trinitron Wega Flat screen that is so heavy but has surround sound stereo and is very nice quality.That's up in Mn.
I always wait for other people to get the newest TV's then figure it out.

Sorry to hear that-I've had nothing but good experience with Sony Tv's but then again I go with Cathode Ray Tube!
This new stuff-I just don't know :-/
Good Luck JT though!!
Have a good week. :-)
I recommend a good Zenith from the 80's or a RCA!!! :surf: :choco:
 

MasterBlaster84

Boomus Fidelis
Jaetee, the tech came out and replaced the optical block and now the picture is back to "Awesome". My father fully expects to have to buy a new TV in the next 2 to 4 years or at least another optical block as a result of what he learned about this major problem in the SXRD's.
 

oldskool69

Moderator
Staff member
Congrats John! You did it exactly the right way. My father taught me this path years ago. (He has been repairing electronics, consumer and comercial, for well over forty years.) He has always told me about the fantastic markup on electronics. Still holding true today... :-D :lol:
 

jaetee

Member (SA)
MasterBlaster84 said:
Jaetee, the tech came out and replaced the optical block and now the picture is back to "Awesome". My father fully expects to have to buy a new TV in the next 2 to 4 years or at least another optical block as a result of what he learned about this major problem in the SXRD's.


That's awesome. I would have been happy with that as well.

At least that's what I thought until yesterday..............

UPDATE: My new TV arrived!!!!! And I gotta say.......... THE PICTURE IS FREAKIN' AWESOME!!!!!!

Based on reviews I read online and such, the general consensus is that the normal viewer can't really tell much difference between 1080i (which my old TV had) and 1080p. I can definitely tell the difference.

I was watching Avatar in my $57 (that's with shipping and all) Sony Blu-Ray player from eBay with my wife last night and we were blown away. I just knew I had to have that movie to demo Blu-Ray when I saw it on screen in a store a couple of weeks ago. Another one I want to get my hands on is the second Transformers movie. The step-up in overal video quality from DVD is very, very noticeable, despite the fact that my blu-ray player upscales the image to 1080p. DVDs look really good, but the level of detail from the blu-ray disk is simply insane.

I was skeptical as to whether or not I'd notice much difference and if the money spent would be worth it...

Also, since the picture on my old 42" is still generally viewable, rather than sell it off on CL or pull the bulb and sell it.... I'm giving it to my father to put to use in his wine & cigar store! We'll let nicotine and cigar smoke finish it off for good!!!

I'll follow up here and post a pic of the new TV in action in the next day or two, for those of you who might be interested... I may even set up a side by side (or above and below) comparo if I'm feeling ambitious. Stay tuned! ;-)
 

MasterBlaster84

Boomus Fidelis
That's great jaetee, a new TV is the way to go and from what I've heard and read the replacements they are sending out have a great picture. My father would have preferred that as well but he was satisfied that they at least fixed his set.

Avatar is awesome, I'm going to have to watch it again since I watched it on his SXRD with the color problem. Heck it was impressive even before they fixed his set. :thumbsup:
 
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